数控机床机械手自动化解决方案 Solution of Automatic Robot

在传统的人工装卸物料生产车间，数控机床不仅生产效率低下，还存在着一些危险性，已经不能满足社会生产的需求。因此，运用于数控机床生产线上的新型的上下料数控机床机械手应运而生。数控机床机械手能模仿人手和臂的某些动作功能，用以按固定程序抓取、搬运物件或操作工具的自动操作装置。它可代替人的繁重劳动以实现生产的机械化和自动化，使数控机床加工过程的自动化和无人化目标得以实现，并使其生产效率和生产安全系数都得到一个大幅度的提高，此外，还有效的降低了生产成本。

There is still dangerous possibilities among the traditional loading and unloading workshop,which could not meet requirements of society product. Therefore, the new automatic robot of CNC machines with loading and unloading for production lines was born,which imitates some of movements of arms and hands could grasp, convey and operate by program,and that which could achieve the goal for automatic and less people while its in the procedure,and could be able to enhance by a large margin of production efficiency and safety factor. Besides, it could decrease  distinctly the cost.

数控车床机械手主要由手部、运动机构和控制系统三大部分组成。手部是用来抓持工件的部件，根据被抓持物件的形状、尺寸、重量、材料和作业要求而有多种结构形式，如夹持型、托持型和吸附型等。运动机构，使手部完成各种转动、移动或复合运动来实现规定的动作，改变被抓持物件的位置和姿态。

There are three major components combined robot of machine ,including hands,operation mechanism and controller. Hands parts for grasping workpiece that based on shapes,sizes, materials and operations of workpieces were grasped,which has different mechanism forms, for instance, Cping type, holding type and adsorption type, etc. Operation mechanism ,which could be able to move,convey and compositely operate by hands and change the position and gesture of workpiece.

 数控车床机械手的自由度越多，数控车床机械手的灵活性越大，使工伤主体替换，避免了工伤的发生，不会对员工及员工家庭产生伤害。机械式的操作，更能保障员工的安全和生产的效率达到最大大化。员工能抽出时间去检验产品提升产品的品质，提升产品的合格率，合理化的上料及仓储部分也是对于车间空间的利用和自动化的提升。企业应该切合数控车床自动化生产线的实际情况，进行选择合适的数控车床机械手。根据车间有效高度,生产节拍,选(桁架式)或关节型机器人。

More flexibility for more freedom of robot of machines, which substitute major operator and effectively avoid the danger and do not harm to operator and his family. Meanwhile, mechanical operation could be able to keep away from danger for operator and enhance the max production efficiency as well. And what’s more, the operator could test the quality of products,loading distinctly,enhance certificate rates and refill stock while in the spare time, around the same time,which enhance the automated the space available.

数控车床机械手和机床的布局：加工单元和生产线的自动化上的机床和机器人,根据车间场地面积,在有利于提高生产节拍的前提下,分别采用L型、环状、“品”字、“一”字等布局。主要数控车床自动化生产线解决方案：

1、个性化：切合工厂实际,数控车床机械手能充分满足自动化生产的需要,解决好关键问题。

2、经济性：着眼于项目的性价比,在满足自动化生产要求的前提下,因陋就简,不求奢华,尽量少花钱,节省改造费用。

3、最大化：用同样的改造费用,能尽最大努力,提高自动化程度和自动化水平,少用或不用人工,而提高产量。

Layout of machine and robot:processing unit and production lines for automation. And according to the square hectare of workshop, its should be separated with L shape,ring shape,and straight shape when it was good at enhancing product beats.  

Major solution for automatic production lines:

1. customized :its based on factory truth, the key issues we could solve.
2. Economic : its based on the competitive price, its should conform the principle that less money, more functions.
3. Maximum: we should try our best to enhance the automated level under the same rebuild fee.